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Aerial Sprays

Published in academic literature

For:Industry Professionals

App Summary

Designed for aerial applicators, Aerial Sprays is a decision-support tool that predicts agricultural spray droplet size based on operational inputs like nozzle type, pressure, and airspeed. The app is built on USDA Agricultural Research Service (ARS) atomization models, which calculate droplet classification and the required system setup to achieve a target application rate. According to the associated research, these models support applicators in optimizing spray efficiency, mitigating off-target drift, and ensuring compliance with product labels.

App Screenshots

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Detailed Description

Functionality & Mechanism

Developed by the USDA Agricultural Research Service (USDA-ARS), this system provides predictive atomization models for aerial spray applications. The interface captures four operational parameters: nozzle orifice size, orientation, spray pressure, and airspeed. The system processes these inputs to calculate spray droplet size distribution metrics (DV0.1, DV0.5, DV0.9), the volume percentage of fine droplets, and a final spray classification based on the ASABE S572 engineering standard. Session results are time-stamped and can be saved or exported.

Evidence & Research Context

  • The associated research describes these models as decision-support tools designed to optimize on-target application efficacy and mitigate off-target spray drift.
  • The system is engineered to function across low-speed (<120 mph) and high-speed (>120 mph) operational regimes, independent of aircraft platform.
  • The underlying models are intended to facilitate applicator compliance with product label requirements concerning specific spray quality and droplet size classifications.
  • The system integrates nozzle and boom flow rate calculations, allowing for the simultaneous determination of droplet classification and the required setup to achieve a target application rate.

Intended Use & Scope

This tool is designed for professional aerial applicators and agricultural producers for pre-application spray setup calibration. Its primary utility is predicting droplet size to support operational planning and regulatory compliance. The system generates model-based estimates; it does not measure real-time deposition or account for variable atmospheric conditions that influence final spray behavior.

Studies & Publications

1 publication

Peer-reviewed research associated with this app.

Development/Design Paper

Atomization Models

United States Department et al. (2022) · USDA ARS

Describes the research-driven development of this app
The USDA Agricultural Research Service (ARS) has developed a suite of Aerial Spray Nozzle Models designed to assist aerial applicators in predicting droplet size and spray classification under varying operational conditions. These models serve as critical decision-support tools for ensuring compliance with product labels, optimizing spray efficiency, and mitigating off-target drift. The system distinguishes between "Low Speed" (<120 mph) and "High Speed" (>120 mph) operational regimes, functioning independently of the specific aircraft platform (fixed-wing vs. rotary-wing). Recent updates have integrated nozzle and boom flow rate calculations directly into the atomization spreadsheets, allowing users to simultaneously determine droplet classification (e.g., Fine, Medium, Coarse) and required system setups (pressure, orifice size, nozzle count) to achieve a target application rate in gallons per acre. Three interface versions are currently available: a standard single-nozzle calculator, a "Fixed Nozzle Quantity" model that generates compliant setup combinations based on a set number of nozzles, and a "Variable Nozzle Quantity" model that suggests configurations based on a fixed pressure and variable nozzle count range. These tools are available as Excel spreadsheets and mobile applications, supporting iterative calibration to meet specific spray quality and volume requirements.
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Aerial Sprays

Free